Cutting-edge CNC FOAM CUTTING Solutions Since 1994

We have been a manufacturer and designer of equipment since 1994 starting with ICF block miter cutters. Since then we have expanded into new CNC designs for a variety of industries. We control the process from design and fabrication to sales and training with our focus on long-lasting durability, accuracy, and ease of use.

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Our service

Empowering Your Success: Comprehensive Service, Unmatched Quality

product
Easy to Use

User friendly controllers utilizing state of the art technology.

durable
Durable

Our products are manufactured using only top quality materials.

Accurate
Accurate

Accurate precision cuts.

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Hands-on Training

We sell all CNC equipment with training included to start you out ahead.

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Technical Support

Globally supported with top notch technology support.

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Made In USA

All of our foam cutting machines are manufactured in the U.S.A. using only top quality materials.

INDUSTRIES

We Know Your Industry

Hotwire Direct is your partner in building the world through foam-cutting technology. The industries relying on precision-cut shapes vary from whimsical to solid concrete. Hotwire Direct tools are used in so many places you are sure to have encountered us somewhere along your journey. Let us be your partner too.

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Insulation
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Architectural Elements
Concrete
Concrete
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Foam fabricators & block molders
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Artistry
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Packaging
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Industrial Design
Refractory Casting
Refractory Casting

Tools for Greater Success

Our experienced and dedicated staff is ready to advise you on foam cutting techniques and tools appropriate for your specific needs whether it be ornamental precast concrete/GFRC, theming, sign making, packaging or decorative architectural foam.

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Made to Your Exact Dimensions

Our products are crafted to meet your exact dimensions, ensuring a perfect fit and personalized experience.

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Optional Features

From intricate components to custom designs, we provide the expertise needed for precise manufacturing.

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Additional Customizations

Select from a diverse range of finishes, adhesives, and additional options to customize your product. Ensuring a personalized and distinctive outcome. 

About Company

Partners in Your Sucesss

We have been a manufacturer and designer of equipment since 1994 starting with ICF block miter cutters. Since then we have expanded into new CNC designs for a variety of industries. We control the process from design and fabrication to sales and training with our focus on long-lasting durability, accuracy, and ease of use. Our foam-cutting machines are manufactured in the U.S.A. using only top-quality materials.

Hotwire Direct had the honor of partnering with The newly constructed Broad Museum in Los Angeles, California, stands out as a striking architectural masterpiece against the backdrop of the California sky.

To address these complexities, the designers meticulously crafted three-dimensional (3-D) computer models containing geometric information for each panel. These models were then directly imported into tool path software, providing instructions for a five-axis, computerized-numerical control machine to sculpt molds from high-density foam. Before applying fiberglass, the foam molds were sanded, sealed, and utilized as negative formwork for the GFRC panels.

Our Recent Projects

Focused on delivering unparalleled results, we blend cutting-edge technology with strategic expertise. From concept to execution, our team is dedicated to achieving excellence.

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Our experience

We have over 30 years of experience, working worldwide

Our journey is defined by a commitment to excellence, continuous learning, and client satisfaction.

Locations Served

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States/Countries
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Parts Delivery

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Next Day
Why Choose Us

Deliver On Time and On Budget

With a commitment to excellence, we deliver results that exceed expectations. Join countless others who have benefited from our reliable and innovative approach.

" It was a done deal as soon as we saw how easy the CNC machine worked "

ROB RICH, MT. OLYMPUS THEME PARK

"It's not possible for a business like ours to have success that we had without these machines working properly."

JIM BEDDOME, QB BUILDING SOLUTIONS

“Your support team is amazing! I mean Chris went above and beyond the call of duty. He had a lot of heart. He was here until 12 o'clock at night and he was back here at 6 o'clock in the morning. He never complained. We had a job to do, we were both focused and we had to get it done.”

Rob Andrusiw, WESTCON PRECAST

“The machine has not missed a beat, and Hotwire Direct's support has been excellent”

Ted Cullen, QUIK-THERM

“We’ve done helixes [with the 8700 CNC] for a spiral staircase with the turntable. That mold is the most difficult in the world to make, the helix, and I’ve come up with a way to do it on this machine. As a result, more customers have come to us because we are able to advance our designs.”

Mark Spina, Production Manager, TABBYSTONE

Transforming Organizations

Powerful New Creative Capabilities and More Efficient Production Processes

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